Particle Counting in the Pharmaceutical Industry

In the pharmaceutical industry, air quality control is essential to ensure the safety and efficacy of various products. In this context, particle counting in the pharmaceutical industry is an essential technique for monitoring airborne particles. These particles may be viable (micro-organisms) or non-viable (dust). This method is part of Good Manufacturing Practices (GMP) and complies with international standards. Here is everything you need to know about it.

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The importance of particle counting in the pharmaceutical industry
Particle counting in the pharmaceutical industry plays a key role in controlling controlled environments, including clean rooms and isolators. Remember that these spaces must comply with extremely strict contamination thresholds to ensure the sterility of pharmaceutical products and medical devices. Any particle, whether visible or microscopic, can compromise product integrity, cause costly rejects, or worse, pose risks to patient health.
By keeping an eye on particle concentration, manufacturers can quickly identify anomalies and implement corrective measures before entire batches are affected. This continuous monitoring also serves as a means of validating the effectiveness of air filtration systems, an essential barrier against contamination. In addition to its preventive role, particle counting is also a tool for analysing and improving various processes. The data collected can be used to assess the impact of human intervention, equipment modifications or changes in cleaning protocols.
Innovative Technologies for Accurate and Reliable Particle Counting
Technological advances have transformed particle counting in the pharmaceutical industry into a process that is both accurate and automated. Modern systems primarily use optical technologies, such as light scattering or reflection, to detect particles smaller than a micron. This equipment provides highly accurate measurements, which is essential for meeting current standards. Current counting systems are also generally integrated with management and monitoring software. This ensures real-time data collection and analysis.
These tools provide instant alerts when critical thresholds are exceeded, facilitating a rapid response to incidents. In addition, software solutions enable complete traceability, which is a valuable asset during audits and regulatory inspections. Some devices even offer connectivity with building or production management systems. This integration enhances the effectiveness of controls by centralising data and optimising the management of controlled environments. Finally, these technological innovations reduce manual intervention, thereby minimising human error.
EREA Pharma: Your partner for Customised Particle Counting Solutions
As a specialist in solutions for controlled environments, EREA Pharma offers equipment and services tailored to the specific needs of the pharmaceutical industry. Aware of the challenges associated with particle counting, we develop customised systems that comply with standards while integrating seamlessly into existing infrastructures. We support our customers throughout the entire process, from needs analysis to equipment commissioning.
Thanks to our expertise, we are able to design customised solutions, whether portable meters for spot checks or fixed systems for continuous monitoring. We also pride ourselves on offering high-quality technical support and dedicated training to maximise the efficiency and understanding of the systems installed. With EREA Pharma, you have a reliable and competent partner who can guarantee the compliance of your production environments while optimising your control processes.
Particle counting in the pharmaceutical industry is therefore an essential component of pharmaceutical environment control. Thanks to increasingly powerful technologies and the expertise of partners such as EREA Pharma, manufacturers can not only meet regulatory requirements, but also improve their operational efficiency and product quality.
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