2 mL, 10 mL, 50 mL injectable vial filling machine

Before examining the technology behind a 2 mL, 10 mL and 50 mL injectable vial filling machine, it is essential to understand the characteristics of these pharmaceutical containers. Their quality directly influences batch safety, aseptic integrity, and filling accuracy. Today, 2 mL, 10 mL and 50 mL vials represent the most widely used formats on modern aseptic filling lines.

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2 mL, 10 mL and 50 mL vials: essential containers for aseptic filling

2 mL vial

The 2 mL injectable vial is dedicated to low-volume pharmaceutical products, meeting the stringent requirements of single-dose injectables, vaccines and lyophilized drugs.

Key features:

  • High-resistance borosilicate Type I glass
  • Elastomer stopper with aluminum cap
  • Available as RTU (Ready-To-Use) or ready-to-sterilize
  • Applications: vaccines, unit-dose injectables, lyophilized products
  • Advantages: precise dosing, ideal for small-volume critical drugs
  • Limitations: delicate handling at high-speed throughput

10 mL vial

The 10 mL vial offers optimal versatility for multi-dose injectable solutions, antibiotics and sensitive formulations.

Key features:

  • Type I pharmaceutical-grade glass
  • Rubber stopper and aluminum crimp
  • Compatible with multi-dose preparations
  • Broad pharmaceutical application range
  • Constraint: strict control of cross-contamination in aseptic areas

50 mL vial

The 50 mL vial is ideal for larger volumes, commonly used for infusion solutions, injectable suspensions and hospital preparations.

Key features:

  • Type I glass
  • Designed for infusion and injectable solutions
  • Advantages: increased volume, fewer units per batch
  • Limitations: higher weight, more sensitive to breakage

Pharmaceutical and biotechnology applications

The 2 mL, 10 mL and 50 mL vial formats cover a wide spectrum of applications:

  • sterile injectables
  • vaccines
  • antibiotics
  • infusion and parenteral solutions
  • biological formulations
  • lyophilized products
  • advanced therapy medicinal products (ATMPs)
  • multi-dose products

These vial formats are fully compatible with modern aseptic filling systems, ensuring optimal sterility, precise dosing, and complete traceability. They remain essential across pharmaceutical manufacturing and biotechnology production under stringent GMP requirements.

2 mL, 10 mL and 50 mL injectable vial filling machine – EREA Pharma aseptic filling line

The injectable vial filling machine for 2 mL, 10 mL and 50 mL formats, developed by EREA Pharma, complies with the highest pharmaceutical standards for aseptic filling. Engineered for industrial production rates and international regulatory requirements, this automated line ensures full vial processing, from infeed to final crimping.

EREA Pharma’s technology integrates:

  • a high-precision dosing system,
  • gentle and controlled vial handling,
  • advanced automation reducing human intervention,
  • compatibility with multiple vial formats (2 mL, 10 mL, 50 mL).

This flexibility allows manufacturers to process diverse batch sizes, whether for sterile injectables, sensitive formulations or multi-volume solutions.

With its ergonomic design, controlled aseptic architecture and repeatable filling performance, this vial filling line guarantees:

  • high production efficiency,
  • consistent dosing accuracy,
  • full GMP compliance,
  • enhanced process reliability.

The EREA Pharma aseptic filling line offers a robust and high-performance solution for pharmaceutical manufacturers seeking efficiency, operational safety, and optimized vial filling processes.